The thermoformer is the heart of many packaging lines. After years of intensive work, however, the mechanics wear out and the control system can no longer keep up with new production requirements. Before you decide to buy a new machine, it is worth considering thermoformer modernization — in many plants it is a faster and far cheaper way to restore full performance.
What is thermoformer modernization?
Thermoformer modernization (a retrofit) is a complete rebuild of an existing machine: replacing worn mechanical components, fitting modern automation and in-house control software. The machine keeps its proven, solid construction but gains performance and reliability comparable to a new unit.
When does thermoformer modernization pay off?
A rebuild makes the most sense when:
- the frame and forming stations are in good shape, but the electronics and controls keep failing;
- spare parts for the old automation system are no longer available;
- you need new features — faster format changes, better repeatability, recipe management;
- the budget does not allow buying a new thermoformer;
- you want the shortest possible production downtime.
What does modernization at TECHJON cover?
We completely rebuild Multivac thermoformers — from mechanics to automation:
- Mechanics — refurbishing or replacing the forming, sealing and cutting stations.
- Automation — new controllers, drives and an operator panel.
- Software — the in-house TECHJON system with intuitive operation and recipes.
The result is a machine ready to work for years to come, backed by service and parts availability.
Modernization versus buying a new machine
A new thermoformer is a major expense and often a lead time of many months. Thermoformer modernization costs a fraction of that, and downtime is limited to the rebuild itself. If the machine’s structure is sound, modernization almost always wins on economics — while keeping packaging output and quality.
Summary
Multivac thermoformer modernization gives your machine a second life: lower cost, shorter downtime and performance like a new unit. Want to check whether your machine qualifies for a rebuild?
